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WEATHERSTRIP COATING AGENT

STANDARD TEST SPECIFICATIONS

Test spec for evaluation of coating on solid rubber
Spec No. Test Item Method Unit Specification Test Result
MS261-11 Heat resist. Appearance

80℃×70hrs

-

No crack & deformation

No crack & deformation

Rate of friction resistance

%

- 15 ~ + 30

+ 5

Cold resist. Appearance

-30℃×24hrs

-

No crack & deformation

No crack & deformation

Rate of friction resistance

%

- 15 ~ + 50

+ 6

Ozone resistance

40℃×50pphm×72hrs

-

No crack

No crack

Permanent compression strain rate

70℃×22hrs

%

50 MAX

30
Weather resistance

63℃×200hrs

-

No discoloration,  No crack

No discoloration,

 No crack

Stain on painted panel

80℃×16hrs, 0.5kg

-

No stain

No stain

Wax resistance

Submerged in Kerosene at room temp. for 15 min submerged → 85℃↑×3 min

-

No noticeable deformation by swelling

No noticeable deformation by swelling

M261-21

Abrasion

Resist.

Normal condition

200mm×60cycle/min ×1㎏×4t

10,000 cycle

No noticeable exposure of rubber by abrasion

OK

Wet condition

(2㏄/2,000cycle)

10,000 cycle

OK

Weather aging

63℃×12Min/hr ×200hrs

10,000 cycle

OK

Heat aging

80℃×70hrs

10,000 cycle

OK

Wax Remover after submerged

Submerged in Kerosene for 15min → 85℃↑×3min

10,000 cycle

OK

Cold resist.

Normal condition

- 15 ~ - 20℃ × 20 min

Kg.f/100mm

3 MAX

1.1

After abrasion test at normal condition

- Kg.f/100mm

1.2

After abrasion test at wet condition

- Kg.f/100mm

1.1

After aging and
abrasion test

- Kg.f/100mm 1.5

After heat aging and abrasion test

- Kg.f/100mm 1.2

After submerged and abrasion test

- Kg.f/100mm 1.5
MS300-8

Combustibility

FMVSS 302

mm/min

80 MAX

55
MS300-34

Odor test

Specimen 20g×3ℓ →80℃×3hrs heating→immediately

Grade

 3 ↑

3
Panel

slide rheostat

GLASS 5t

Kg.f/100mm

0.32 MAX

0.25
MS201-2

Environmentally hazardous materials

ISO 6101-2

PPm

Hg,Pb,Cr+6 : 900 MAX

Not detected

Cd : 90 MAX

ES82401-9

Durability test

General durability test

-

No increase squeak noise, No damaged surface by 20,000cycles of raising/lowering

OK


Test spec for evaluation of coating on sponge rubber
/

Spec (GMW 14170)

Test Result

① Coating thickness

5  microns.↑

8.6~8.7㎛
OK
② Adhesion Strength

Stripping off  adhesive tape. No cured coating shall be removed from the test piece.

Not peel off
OK
③ Chemical and Abrasion Resistance
①Dry test Fabric: downward 4.3N force, 100 cycles minimum. 100 cycle No abrasion
OK

②Wet test Fabric: Pre-wetting shall be separated after 50cycles, Requirement 100 cycles minimum.

100 cycle No abrasion
OK

③With test Fabric. Re-wetting shall be repeated after 50 cycles, Requirement  100 cycles minimum  (ethanol:Water = 1:2)

100 cycle No abrasion
OK

④With test Fabric. re-wetting shall be repeated after 50 cycles, Requirement  100 cycles minimum(Solvent(9985670) :Water = 2:3)

100 cycle No abrasion
OK

④ Coating Cure Test

Downward force of 2.15 N, 5 cycles (one cycle shall be one to and fro movement). Naphtha (9981062 or B 440 0029). 5cycle (Rating 1 )
OK

⑤ Cleaning and Solvent Resistance

(Test Condition: Downward force of 2.1 N, 10 cycles)

①Protective wax

10cycle (Rating 0 )
OK

②Commercial car shampoo (Sonax 314300)

10cycle (Rating 0 )
OK

③commercial paintwork cleaning product (Sonax 302200)

10cycle (Rating 0 )
OK

④commercial household Ammoniated Window Cleaner (windex)

10cycle (Rating 0 )
OK

⑤Commercial Chrome cleaner and Polish (GM chrome Cleaner and Polish, PN 1050173)

10cycle (Rating 1 )
OK

⑥ Heat Resistance

Bend ; 180(angle), 24-2h at 90±3℃ ,Test piece : 200±5mm ,No Crack

No Crack
OK

⑦ Cold Resistance

-40 ± 3°C; 4 ± 0.5 h Test piece: length 200 ± 5 mm , width 4 ± 1 mm, thickness 1 to 2 mm. Bend 180 degrees around radius of 25 ± 0.5 mm. Visual Examination

No Crack
OK

⑧ Weather-o-meter Test

total 2500kJ/㎡  ,based on 0.55W/㎡  (340nm)

△E 3.0 min and no discoloration, etc

ΔE 2.8 (10.09.06 ~ 10.11.25)

221
KJ/㎟

(7Day)

442
KJ/㎟

(14Day)

663.6
KJ/㎟

(21Day)

1240.8
KJ/㎟

(39Day)

2500
KJ/㎟

(79Day)

0.42 0.50 0.88 2.36 2.8

▶ sample picture of 2500KJ/㎟ condition

OK

⑩Gloss (Non-spec)

checking point 5ea

/

point 1.

point 2.

point 3.

point 4.

point 5.

Average

FRT 2.4 2.6 2.5 2.6 2.5 2.5
RR 2.3 2.5 2.4 2.6 2.2 2.4
OK